Hammer Cow Mattress

Product Introduction

The Dongxing Hammer Cow Mattress is a high-resilience rubber mat manufactured by Dongxing for livestock housing, specifically suited for dairy cattle, beef cattle, and horse stables. Constructed from premium, eco-friendly rubber, it is supplied in both sheet and roll formats to accommodate different stall configurations.

The surface features a distinct raised hammer designed to replace cold, hard concrete flooring and reduce the dependency on loose bedding materials. This structure creates a stable, dry, and hygienic resting surface. 

Scientific studies indicate that providing a comfortable resting area increases the daily lying time of dairy cows by approximately 1.5 to 2 hours. Since blood circulation in the udder is roughly 30% faster when a cow is lying down compared to standing, this improvement in rest contributes to an increased daily milk yield of 0.5 to 1.5 kilograms per cow.

As a professional manufacturer and wholesale supplier, Dongxing ensures this product offers consistent performance in high-traffic barn environments.

Product Advantages

• The Dongxing mat features a dense, hammered surface texture designed for functional performance. This structure provides reliable traction to prevent slips and delivers a subtle massage effect during rest, which aids in stimulating local blood circulation. By mitigating the abrasive impact associated with hard flooring, this design significantly reduces hoof and joint wear, contributing directly to the long-term musculoskeletal health of your livestock.

• Ensure that water does not accumulate on the bedding surface. This rapid drainage mechanism effectively keeps the livestock's bedding area dry, destroys the breeding ground for bacteria, and significantly reduces the probability of common diseases such as mastitis.

• Unlike cold concrete substrates, Dongxing Hammer Cow Mattress provide superior thermal insulation, preventing abdominal chill and related health complications in livestock. The inherent elasticity and cushioning properties of the mat alleviate leg fatigue caused by prolonged standing. By enhancing underfoot comfort, the mat encourages longer resting periods—critical for high-producing dairy cows requiring 12–14 hours of daily rest—which physiologically supports improved milk yield and meat quality.

• Formulated for harsh barn environments, the Dongxing Hammer Cow Mattress exhibits exceptional resistance to chemical corrosion, including acids and alkalis commonly found in animal waste. Its advanced anti-aging properties ensure structural integrity over time, supporting a standard service life of up to 15 years. This extended durability significantly reduces the frequency of replacement and lowers long-term expenditures on bedding materials and manual maintenance.

• The Dongxing Hammer Cow Mattress is engineered for seamless integration across various housing configurations, including freestalls, tie-stalls, stables, and calf hutches. The roll format is specifically optimized for large-scale operations, allowing for continuous, seamless laying over extensive areas. This design simplifies the installation workflow, significantly reducing fitting time and labor costs for the contractor or farm maintenance team.

• The underside of the Dongxing Hammer Cow Mattress incorporates a specialized fabric-textured or fabric-reinforced backing. This design significantly increases the coefficient of friction against subfloors such as concrete. Under dynamic stress—including the frequent rising, lying down, shifting, or trampling of heavy livestock—the mat maintains a secure grip on the ground. This effectively prevents edge curling, mat slippage, or bunching, ensuring the bedding surface remains uniformly flat and safe throughout its service life.

• Dongxing employs EP100 high-strength polyester fiber fabric as the integral structural skeleton of the mat. Utilizing a high-temperature, high-pressure vulcanization process, this fabric core is permanently bonded between rubber layers to create a robust composite structure. This engineering provides exceptional tensile strength and superior creep resistance. Even under the stress of repeated trampling and heavy loads over thousands of cycles, the mat retains its original geometry without edge curling, center collapse, or permanent tensile deformation. This structural integrity ensures the bedding surface remains level and functional, maintaining a like-new condition for extended service periods.

• Inspired by the structure of a tortoise shell found in nature, the polygonal raised design provides 360-degree traction. It ensures stability for cows when standing and walking—even in slippery environments with manure and urine—reducing the risk of slips and fractures by more than 80%.

• Dongxing latest innovation fuses the orthopedic cushioning of the classic turtle-back texture with high-velocity wave channels. This dual-action surface provides superior anti-slip grip and joint protection while enabling instant liquid drainage to keep bedding dry and hygienic. Optimized for effortless maintenance, the hybrid grooves prevent waste buildup, drastically cutting cleaning time. 

Why Choose Hammer Products?

• Your livestock’s health is your bottom line. Dongxing, as a leading manufacturer and wholesale supplier, engineered the Hammer Mat to turn your barns into a profit-generating sanctuary.

• Featuring our signature turtle-back profile, this isn't just a mat—it's a protective shield. We’ve embedded a high-strength EP100 fabric interlayer to deliver unmatched flexibility and zero-deformation support. This critical cushioning system protects sensitive joints and slashes the risk of costly stress injuries.

• Dongxing couple a slip-resistant surface with a cloth- ed underside for total stability. Invest in the definitive solution that marries animal wellness with operational durability. Source direct from Dongxing today and see the difference in your herd’s performance.