Product introduction

Double-sided fabric textures are currently a mainstream design trend in the livestock mattress market. The textured surface gives the product a unique tactile feel, improves anti-slip properties, and enhances the comfort of cows when lying down.

In conventional double-sided fabric texture structures, the fabric layer is usually located in the middle of the mattress, with the upper and lower rubber layers being of similar thickness. However, with prolonged use, the frequent trampling, lying down, and gripping movements of cattle cause the upper rubber layer to gradually thin and lose elasticity. After several years, the fabric layer may even become exposed—once exposed, the lifespan of the rubber cow mattress ends.

Dongxing Rubber has optimized the structure to address this issue.

Dongxing Rubber place the EP100 reinforced fabric layer slightly lower in the mattress, allowing the upper rubber layer to remain thicker and more usable. At the same cost, the thicker upper rubber layer can withstand more prolonged trampling and wear, effectively delaying the time when the fabric layer becomes exposed, thus extending the overall lifespan of the product.

Core advantages

Thicker top layer, thinner bottom layer, longer lifespan
Dongxing chose to move the EP100 reinforcing fabric layer to the bottom. Under the same cost, the thicker rubber top layer can withstand more prolonged trampling and abrasion, effectively delaying the time when the fabric layer is exposed and extending the overall lifespan of the product.
Maximum width 2.3 meters, maximum single roll length 200 meters, suitable for the efficient operation rhythm of large-scale ranches.
An internal EP100 fabric layer significantly improves tensile and tear resistance.
Customization available
Custom production can be made according to the ranch's bedding layout and dimensions, thereby reducing waste.

Application Scenarios

Double-sided textured rubber cow mattresses are specifically designed for cow resting areas. A sufficiently thick and resilient rubber cow mattress transforms a hard surface into a cushioned support surface, reducing pressure on the cows' joints and making them more willing to lie down and stay in place for longer.

A foam layer, as the bottom cushioning material, is laid beneath the rubber mattress to absorb the impact when the cows get up or lie down. The rubber mattress provides anti-slip properties, wear resistance, and surface support, while the foam provides shock absorption and pressure distribution—the two layers work together to adjust the floor hardness of the resting area to a range suitable for cows to lie in for extended periods.

Suitable Farm Types:

Free-range barns
Tethered barns
Large-scale dairy farms
Small to medium-sized family farms

Product specifications and performance parameters

Dongxing double-sided textured rubber cow mattresses offer flexible configurations to adapt to different ranch installation conditions and usage intensity.

Tensile Strength	10MPa / 15MPa / 20MPa
Hardness	65° ± 5° (Shore A)
Elongation	≥ 300%
Abrasion Resistance	≥ 80mm³ (Akron abrasion)
Operating Temperature Range	-30°C to +80°C
Material	Natural Rubber
Fabric Specification	One layer of EP100 fabric
Thickness	4mm – 12mm (customizable)
Width	1.8m – 2.3m (customizable)
Length	10m – 200m (customizable)

FAQ

Q1. Will shifting the fabric layer downwards affect the overall tensile strength of the mattress?

No. The function of the fabric layer is to inhibit rubber deformation and improve tear resistance. Shifting it downwards thickens the upper rubber layer and thins the lower rubber layer, while maintaining the same tensile and tear resistance, and extending the abrasion resistance of the upper layer. It will not affect the overall tensile strength of the mattress.

Q2. Will installing a mattress affect drainage in the sleeping area?

While the mattress itself has a non-slip surface and some drainage capacity, drainage in the sleeping area primarily depends on the floor slope and the sloping design of the foam. The rubber pad placed on top of the foam will not obstruct the path of liquid seepage and drainage.

Q3.What size cattle herd can the Dongxing double-sided textured rubber cow mattress support?

The mattresses are available in three strength grades: 10MPa, 15MPa, and 20MPa. For regular pastures, 10-15MPa is sufficient. For high-density, heavy-duty cattle herds or areas with frequent use, we recommend the 15-20MPa grade. The thickness ranges from 4-12mm, allowing for flexible matching based on the weight of the cattle and the frequency of use.

Laboratory: Professional Testing & Quality Control

Dongxing has its own professional laboratory, which can test various product performance indicators, including tensile strength, elongation, density, wear resistance, aging resistance, peel strength, UV resistance, compression resistance, tear resistance, flexing resistance, and low-temperature resistance. Through strict raw material control and continuous formula improvement, we add professional UV-resistant additives and anti-aging systems during the rubber production process. These materials help our products better resist sunlight, temperature changes, and outdoor environmental impacts, maintaining stable performance and longer service life. Every batch of products is tested and inspected to ensure stable quality and reliable performance, meeting the requirements of different application scenarios.

Product Showroom

Dongxing has a professional product showroom to display different rubber products, surface patterns, product structures, and customized solutions. Through various samples and detailed product information, customers can have a clearer understanding of product performance, material features, and application results. The showroom also allows us to better understand customer project requirements and provide more accurate product solutions.

Certificates & Test Reports

Dongxing always focuses on product quality management and standardized production. We have established a complete quality control system and obtained various international certifications and professional test reports. Our certificates and test reports cover quality management systems, environmental requirements, material safety, and product performance testing. These documents ensure that every batch of products meets customer requirements and provide reliable rubber solutions for customers worldwide.

Double-Sided Textured Rubber Cow Mattress